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ZIRCAR Ceramics’ Fiber-Insulated Heaters, Type RDI, are rigid, high-powered combinations of high-quality resistance wire and ceramic-fiber thermal insulation. RDI heaters are designed to heat furnaces to a maximum temperature of 1300°C (2372°F) with power densities to 2200 w/ft². Technical Data Sheet -
ZIRCAR Ceramics’ Fiber-Insulated Heaters, Type FIH, are rigid combinations of high quality resistance wire and vacuum formed ceramic fiber thermal insulation. Fiber-Insulated Heater Type FIH deliver fast, efficient and reliable uniform heat to temperatures of 1100°C (2012°F) with power densities up to 1500 watts/ft². Technical Data Sheet -
ZIRCAR Ceramics’ Furnace Insulation Modules Type FIM are engineered, pre-assembled insulation systems that provide superior performance in rapid-cycle low-mass furnace applications. Manufactured on a custom basis, FIM Furnace Insulation Modules enable OEM Thermal Process Equipment Manufacturers, as well as End User Customers, to solve their most unique and challenging furnace chamber applications. Technical Data Sheet -
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ZIRCAR Ceramics’ Graphite Release Agent Type SHELLCOAT-B2 is a cost-effective synthetic graphite spray release used to prevent continuously cast 1xxx and 8xxx series aluminum alloy sheet from sticking to twin-roll caster shell surfaces. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ SHELLCOAT-B5 Colloidal Graphite Release agent is a concentrated dispersion of a blend of precisely milled synthetic graphite powders in a water base. Developed for use on a wide range of continuously cast aluminum sheet alloys, SHELLCOAT-B5’s bimodal particle size distribution works to generate enhanced thermal transfer between twin roll caster shells and molten metal. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Hanger and Support Rods are high-density, creep-resistant ceramic components used to structurally support rigid ceramic-fiber-based thermal insulation in low-mass furnaces operating to temperatures of 1800°C (3292°F). Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Hanger Clip Type HC is an integral load-bearing component in ZIRCAR Ceramics’ Furnace Insulation Module (FIM) Hanger System. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Heater Modules Type HTMOD are engineered combinations of low density thermal insulation materials and high quality resistance wire heating elements - manufactured and assembled into precision-fabricated industrial grade enclosures. Serving Thermal Process Equipment OEMs, as well as End Users, with unique and challenging high-temperature applications. Technical Data Sheet -
ZIRCAR Ceramics’ Type H Heating Element Holders gently but securely hold Molybdenum Disilicide Heating Elements in place while providing thermal insulation between the element terminals. Technical Data Sheet -
ZIRCAR Ceramics’ Type K-1 Heating Element Holders are used to secure and support the terminals of MoSi₂ Heating Elements in applications where the elements are installed from the inside of a furnace chamber. Technical Data Sheet -
ZIRCAR Ceramics’ Heating Element Straps are used to connect MoSi₂Heating Elements together or to a power feed terminal post. Technical Data Sheet -
ZIRCAR Ceramics’ ZIRPORCOAT-2 is a combination of fine polycrystalline ceramic fillers in a water-based colloidal carrier that enhances handleability of Microporous insulation it is applied to. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ MICROSIL Microporous Insulation is an incredible insulation material exhibiting thermal conductivity an order of magnitude lower than ceramic fiber materials in numerous unique and demanding thermal management applications with temperatures as high as 950°C (1742°F). Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Organic Adhesive Type OA-1 is a soft, water-based polyvinyl acetate adhesive that is used primarily to bond ceramic fiber paper to castertips and in the fabrication of end dams used in the continuous casting of aluminum strip. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Refractory Adhesive Type SS is a "hard" adhesive with useful properties up to 1000°C (1832°F). Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Refractory Hardboard Type BM products are a range of structural insulation boards that combine calcium silicate cements with inorganic binders and reinforcing fillers. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Refractory-Supported Heater Type AX-200 consists of high-quality, resistance wire heating elements fully embedded in a strong, high-temperature refractory body and are routinely operated to temperatures of 1200°C (2192°F) Technical Data Sheet -
ZIRCAR Ceramics’ Reticulated Alumina Type RAHP are rigid, highly-porous bodies of fine-grain dense alumina use as low-mass load supports in numerous industrial applications with temperatures as high as 1750°C (3182°F). Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Shaft Collars Type SC-1 are designed to secure the cold end of ZIRCAR Ceramics’ Hanger Rods Type HR-1 & HR-2 when built into high-performance insulation assemblies. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Silica Blanket Type MNSB is a high temperature insulation blanket made of mechanically interlocked continuous filament amorphous silica fibers with useful properties to temperatures of 1100°C (2012°F). Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Silica Rigidizer Type SI-RIG is a single-part water-based suspension of colloidal silica. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ SLICOAT ULTRA Boron Nitride Coating is a uniquely new, water-based dispersion of fine BN crystals that dries fast and adheres well when it is applied to virgin as well as surfaces previously treated with other brands of BN coatings. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Soluble Fiber Blanket Type Z-MAG-B is a mechanically-needled, flexible blanket of Silica-Magnesia fibers. These soluble, Alkaline Earth Silicate (AES) Fibers exhibit low bio-persistence and meet European regulatory requirements (Directive 97/69/EC). Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Soluble Fiber Moldable Type SF Moldable is a combination of low bio persistence high temperature fibers blended into a sticky, water-based refractory binder. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Soluble-Fiber Insulation Board Type UNIFORM B1 is a rigid, medium-density utility-grade high-temperature insulation. It is a uniformly bonded combination of high-temperature “soluble” fibers and inorganic binder with useful properties to 1180°C (2156°F). Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Soluble-Fiber Board Type Z-MAG Q is the name of a group of rigid, low-density products that combine low-shot bio-soluble Alkaline Earth Silicate (AES) fiber with an inorganic refractory binder. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Castertip Type Z-MAG/HT+ is a Non-RCF “hard” Castertip for use on twin-roll continuous aluminum strip-casting equipment. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Tabular Alumina Type TAB-99 Balls and Gravel are high-density, high-purity Alumina in the Alpha-Alumina crystal phase. Technical Data Sheet Safety Data Sheet -
ZIRCAR Ceramics’ Terminal Clamp Type MTC is used to securely clamp heating element straps onto the terminals of MoSi2 Heating Elements. Technical Data Sheet -
ZIRCAR Ceramics’ Zirconia Coating Type ZC-2 is water-based, concentrated suspension of Zirconium Oxide. Technical Data Sheet Safety Data Sheet
